Fire Breathing Apparatus
A Self-Contained Breathing Apparatus (SCBA) is a lifeline for firefighters and other emergency responders operating in environments with hazardous or oxygen-deficient atmospheres. It provides a portable supply of breathable air, independent of the surrounding atmosphere.
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production process
With a keen focus on cutting-edge design and manufacturing practices, Triple is poised at the forefront of pioneering advancements, poised to redefine industry standards and cater to the evolving needs of our discerning customers.
Injection Molding
The first step in the production process involves injection molding, where high-strength plastic materials are melted and injected into precision molds to form critical components of the respirator, such as the face mask and back panel. This process ensures that each piece is molded with exact dimensions and structural integrity to meet safety standards.
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Accessory Sewing
In the accessory sewing process, durable, flame-resistant fabrics are stitched together to create harnesses, straps, and other supportive elements of the respirator. Skilled technicians use industrial sewing machines to ensure that all seams are reinforced and that the accessories meet the required specifications for strength and comfort.
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Fitting assembly
Before assembly begins, all raw materials, including plastics, fabrics, and metal components, undergo a thorough inspection. This step is crucial for ensuring that only high-quality materials are used in production. Inspections focus on material integrity, compliance with safety standards, and consistency in quality.
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Machine Assembly
The assembly process involves carefully fitting together the various molded components, sewn accessories, and other critical parts such as the breathing valve, gas cylinder, and back panel. Skilled technicians follow detailed assembly instructions to ensure that each respirator is built to precise specifications, maintaining the integrity and functionality of the product.
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Process Inspection
Multiple inspection stages are integrated into the assembly process to ensure product quality. These inspections include:
Back Panel Appearance: Visual inspection for any defects or imperfections in the molded back panel.
Bottle Valve Assembly: Verification that the valve is correctly installed and functional.
Gas Cylinder Air Tightness: Testing the gas cylinder for leaks to ensure airtight integrity.
Connection Strength: Checking that all connections and joints are secure and can withstand the required pressure.
Whole Machine Air Tightness: Comprehensive testing of the entire respirator unit for any potential air leaks to ensure optimal performance.
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Back Panel Appearance: Visual inspection for any defects or imperfections in the molded back panel.
Bottle Valve Assembly: Verification that the valve is correctly installed and functional.
Gas Cylinder Air Tightness: Testing the gas cylinder for leaks to ensure airtight integrity.
Connection Strength: Checking that all connections and joints are secure and can withstand the required pressure.
Whole Machine Air Tightness: Comprehensive testing of the entire respirator unit for any potential air leaks to ensure optimal performance.
Packaging
After passing all inspections, each respirator is carefully packaged. The packaging process includes placing the product in protective materials to prevent damage during transportation, and ensuring that all necessary documentation, such as user manuals and safety certifications, are included.
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Factory Inspection
Before the respirators are released for distribution, a final factory inspection is conducted. This final inspection covers:
Whole Machine Air Tightness: A repeat of the air tightness test to confirm the respirator's integrity.
Air Supply Valve Performance: Ensuring that the air supply valve operates smoothly and delivers the correct airflow.
Pressure Reducer Performance: Testing the pressure reducer to ensure it functions correctly under various conditions.
Safety Valve Performance: Verifying that the safety valve activates as expected, providing an essential fail-safe mechanism.
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Whole Machine Air Tightness: A repeat of the air tightness test to confirm the respirator's integrity.
Air Supply Valve Performance: Ensuring that the air supply valve operates smoothly and delivers the correct airflow.
Pressure Reducer Performance: Testing the pressure reducer to ensure it functions correctly under various conditions.
Safety Valve Performance: Verifying that the safety valve activates as expected, providing an essential fail-safe mechanism.
Why choose us
Our mission is to make firefighting and frontline jobs safer and easier, around the world. We know there’s more to a suit than how much it can protect from heat. We’re committed to developing and working on new technologies in our kit, so it works for every body it protects.
Qualification Certificate
With a keen focus on cutting-edge design and manufacturing practices, Triple is poised at the forefront of pioneering advancements, poised to redefine industry standards and cater to the evolving needs of our discerning customers.
Quick Consultation
We are looking forward to providing you with a very professional service. For any
further information or queries please feel free to contact us.